Atul Precision Cast is a ISO 9001 : 2015 Steel Casting Foundry, producing Quality Sand Castings in Carbon Steel, Alloy Steel, Stainless Steel, Duplex Stainless Steel and Nickel Based Alloys.
Our founder, Mr Hitesh Gorasia, a mechanical engineer, developed the idea of a start-up which ultimately aimed to serve clients globally with its unique services incorporated with the employers’ passion and skills for mechanical engineering and business development. This inspired him to set-up “ Atul Precision Cast”, with the aim to serve uniquely in the field of casting.
Atul Precision Cast is a steel casting foundry, producing quality sand casting in carbon steel, alloy steel, stainless steel, duplex stainless steel and nickel base alloys.
Atul Precision Cast manufactures products which have potential resistance to corrosion, durable, dimensional accuracy and products that are made from premium raw materials ergo assuring a long product durability.
Atul Precision Cast is an ISO certified company 9001:2015. Currently, we employ 40 talented, experienced and skilled professionals, incorporated with modern technology and efficient tools. This has strengthened our capabilities like consulting for designs, construct models, develop casting simulation, patterns, strengthening, heat treatment, shot blasting, assembling, quality testing and logistics.
To provide an expanded array of solutions with regard to casting and its outcomes. Effectiveness is guaranteed by approaching our jobs with passion and commitment
We envision to maximize customer satisfaction by giving them one-stop cost effective and quality solutions within a quick turnaround time
Founder of Atul Precision Casting, Mr Hitesh Gorasia along with a partner technocrat has developed
a one-stop solution in the foundry industry for casting.
His son, Mr Chintan Gorasia, a B.Tech in Metallurgy is also taking steps in the conceptualization of Atul Precision Casting.
This perfection here is a combination of Mr Hitesh Gorasia’s leveraging long lasting experience in the foundry industry and Mr Chintan Gorasia ’s experience and expertise in the new era of education in the metallurgy field.
Backed by state-of-the-art manufacturing facilities and managerial know-how>we confidently meet the technical requirements in terms of intricacy of the casting and specifications.
At Atul Precision Cast, We lay emphasis on total quality. Our Quality program encompasses all the processes right from the inception of the customer’s casting design to the delivery of quality and flawless products to the complete satisfaction of our customers. Effective management for quality is achieved by clearly defining objectives and responsibilities and making resources available to implement and maintain APC Alloys Quality Policy. We at APC do several quality checks with our quality experts. Below are some of the Testing processes which we follow to deliver flawless products to the fullest satisfaction of the client.
Optical emission direct reading with Bruker make spectrometer with 26 channels.
Equipped with 20 Tons Universal Testing Machine, Brinell Hardness Tester and with Portable Dynamic Hardness Testing Machine we determine hardness, Impact strength and Tensile strength.
With complete range of sand testing equipments for testing AFS Number, moisture content, clay content etc.
In-house facilities for Ultrasonic Testing, Magnetic Particle Testing, Dye Penetrant Testing evaluated by Level-III inspectors certified as per SNT.TC.IA
APC at present exports 70% of castings to European market under EN 10204 3.1 certification for castings under Third Party witness on requirement of the customer.
Certification: ISO-9001: 2015 for Quality Management Systems by TUV, PED approved by TUV.
Ever since its establishment Atul Precision Cast has progressed with every passing day.
The company was initially set up by Mr Hitesh Gorasia as a small steel foundry producing metal castings.
Gradually extra furnaces were employed and the production capability was enhanced to meet the increased demands.
As the production increased, the need for in-house testing was realised and we started with Non-Destructive Testing techniques at our own plant.
With advancement in technology and increased demands we installed electrically running heat treatment furnace for the steel making process. This decreased the power consumption and increased the efficiency of the production process.
Electrical heating units were then replaced with Diesel heating and water quance systems which were found to be more efficient.
The Atul Precision Cast team then took a step ahead and started its own pattern shop and the entire process of manufacturing began to be carried out in in-house.
Conventional lathe machine was then purchased to cut down the efforts and time for cutting, sanding, knurling, drilling and other processes.
To control the machinery CNC was installed. All tools lathes, mill, grinders etc were now controlled easily using the CNC machine.
VMC machine was added to the asset list and production process further enhanced.
With great hopes, we participated in the Expo 2017 held in Spain which turned out to be a fruitful result for us and Atul Precision Cast was now all set for starting their export market.
We expanded our work zones and stepped to serve the pump industry work as well.
With the increase in the machinery and equipment, requirement for electricity also increased multifold, we then switched to hydropower as a source of electricity for our manufacturing plant.
Atul Precision Cast had already stepped into the international markets and then we began with Cast iron exports across the international borders.
To meet the requirement for smaller and finer castings, investment casting equipment was installed and we began with the production of fine casts.
We received an ISO 9001:2015 certification which was another major milestone towards success.
We are now using hydropower as a source of electricity and had an expansion of the fettling facility.
Capacity of 1 ton induction furnace installed
D&B D-U-N-S® Number : 65-086-1862
We are still progressing with every day to keep our efforts and technology up to date to meet the requirements of our clients.
We feel privileged to have not merely survived in today’s competitive business world, but, progressed with leaps and bounds. With the continued support of our customers and the dedication of our team, we have been able to develop the following core competencies:
We ensure seamless management using ERP software which makes our business systems integrated and automated hence minimizes the chances of error, increases productivity, streamlines all business processes leading to increased efficiency and nurtures our company’s growth.
We have in-depth knowledge of various alloys & well experienced design department which enables us to offer castings with enhanced metallurgy and design, which improvises application of redesigned component.
at ATUL, our designing facility has been completely modernized. We ensure that our designing excellence using CAD helps us to produce effective and accurate designs and it’s seamless integration with CAM technology makes complex machining simple with help of highly advanced tools like SolidWorks and Power Mill.
We have a powerful tool to visualize mould filling, solidification and cooling, and to predict the location of internal defects such as shrinkage porosity, sand inclusions, and cold shuts. It can be used for troubleshooting existing castings, and for developing new castings without shop-floor trials.
We have the engineering & manufacturing expertise to reverse engineer your worn out mechanical parts using laser scanners and portable FARO Arms and make new ones with similar or better efficiency.
Atul Precision cast can actualise your ideas and invention in just a few days which could give you opportunity to physically review the design and functionality of the product before it is sent for mass production.
With advanced machines and 3d printer of different kinds such as 3d printer for plastic parts, metal parts, sand moulds and core you get lot of advantages which includes
Geometrical Freedom: Freedom to create complex geometry, which might not be possible with conventional method.
Low production & High efficiency: 3d Printing is an economic way to manufacture one off parts or even small batches, with 100% repeatability without investing large sum of money behind toolings.
Adaptability: 3d Printing parts require no tooling therefor less risk is involved while developing a new part, incase of ammendments; they can be made digitally and be reprinted.